Spline Shafts
Mining Machinery Spline Shaft
Key Features:
Designed for mining machinery and heavy-duty transmission systems
External spline structure for stable torque transmission and reliable mechanical engagement
Made from 18Cr2Ni4WA material for high strength, toughness, and durability
Involute spline profile for smooth engagement and stable load transfer
20° pressure angle for standard industrial spline transmission
DIN 3962 Class 6 accuracy for improved transmission precision
Suitable for high-load and demanding operating conditions
Shaft dimensions, spline profile, material, and heat treatment can be customized according to drawings or samples
Custom manufacturing available based on customer technical requirements
Gear Basic Data | |
|---|---|
Gear Tooth Shape | involute |
Gear Material | 18Cr2Ni4WA |
Gear Process | forging, lathing, hobbing, external grinding, tooth grinding |
Pressure Angle | 20° |
Quality level | DIN 3962 class 6 |
Gear Type | Mn=3, Z=28, β=0° |
CAPABILITIES OF GEAR/ SPLINE
INTERNAL GEARS AND INTERNAL SPLINES | |||
|---|---|---|---|
MILLING | SHAPING | TOOTH GRINDING | |
Maximum O.D. | 2500 mm | 2500 mm | 2500 mm |
Minimum I.D. | 650 mm | 50 mm | 100 mm |
Maximum Face Width | 500 mm | 500 mm | 500 mm |
Maximum Diametral Pitch | DP 1 | DP 1 | DP 0.5 |
Maximum Module | 26 mm | 26 mm | 45 mm |
AGMA Level/ DIN Level | DIN Class 8 | DIN Class 8 | DIN Class 4 |
Tooth Surface Finishing | Ra 3.2 | Ra 3.2 | Ra 0.6 |
Maximum Helix Angle | ±22.5° | ±22.5° | ±45° |
EXTERNAL GEARS AND EXTERNAL SPLINES | |||
HOBBING | MILLING | TOOTH GRINDING | |
Maximum O.D. | 1250 mm | 2500 mm | 2500 mm |
Minimum O.D. | 20 mm | 200 mm | 20 mm |
Maximum Face Width | 500 mm | 500 mm | 1480 mm |
Maximum Diametral Pitch | DP 1 | DP 1 | DP 0.5 |
Maximum Module | 26 mm | 26 mm | 45 mm |
AGMA Level/ DIN Level | DIN Class 8 | DIN Class 8 | DIN Class 4 |
Tooth Surface Finishing | Ra 3.2 | Ra 3.2 | Ra 0.6 |
Maximum Helix Angle | ±45° | ±45° | ±45° |
CAPABILITIES OF GEAR/ SPLINE
INTERNAL GEARS AND INTERNAL SPLINES |
|||
|
MILLING |
SHAPING |
TOOTH GRINDING |
Maximum O.D. |
2500 mm |
2500 mm |
2500 mm |
Minimum I.D. |
600 mm |
100 mm |
100 mm |
Maximum Face Width |
700 mm |
500 mm |
700 mm |
Maximum Diametral Pitch |
DP 0.79 |
DP 2.54 |
DP 1 |
Maximum Module |
32mm |
10mm |
26mm |
AGMA Level/ DIN Level |
DIN Class 10 |
DIN Class 8 |
DIN Class 4 |
Tooth Surface Finishing |
Ra 3.2 |
Ra 3.2 |
Ra 0.6 |
Maximum Helix Angle |
±22.5° |
±30° |
±45° |
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|
|
|
EXTERNAL GEARS AND EXTERNAL SPLINES |
|||
|
HOBBING |
MILLING |
TOOTH GRINDING |
Maximum O.D. |
1250 mm |
2500 mm |
2500 mm |
Minimum O.D. |
16 mm |
100 mm |
20 mm |
Maximum Face Width |
500 mm |
900 mm |
1480 mm |
Maximum Diametral Pitch |
DP 1.58 |
DP 0.79 |
DP 0.56 |
Maximum Module |
16mm |
32mm |
45 mm |
AGMA Level/ DIN Level |
DIN Class 8 |
DIN Class 10 |
DIN Class 4 |
Tooth Surface Finishing |
Ra 3.2 |
Ra 3.2 |
Ra 0.6 |
Maximum Helix Angle |
±45° |
±22.5° |
±45° |
And the MAX. machining part on the 5 axis machine is OD 1300mm, height 1200m and bore is min. 100. For the rest, they are not restricted by the no. of module.
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