Klingelnberg Cyclo-Palloid Teeth Bevel Gear Set for Machinery| Precision Transmission Components by New Yinye

In the complex machinery transmission systems, bevel gear sets play a critical role in transferring power between intersecting axes, ensuring smooth and efficient operation. The Klingelnberg Cyclo-Palloid Teeth Bevel Gear Set from New Yinye is designed to meet this demand, which can be widely used in industrial applications as a versatile transmission core.

Key Performance Parameters of the Bevel Gear Set

This Klingelnberg Cyclo-Palloid Teeth Bevel Gear Set is built with precision and durability as its core, strict material selection and advanced heat treatment as its base. The integrated gear and shaft design offers inherent strength and rigidity, crucial for handling high torque and moment loads efficiently.

About the material, it uses 18CrNiMo7-6, a kind of high-strength alloy steel known for its excellent toughness and wear resistance—ideal for components subjected to repeated mechanical stress. Through carburizing quench hardening, the gear set achieves a surface hardness of 744.6HV, ensuring superior resistance to abrasion and extending service life even in harsh operating environments. The heat treatment process also enhances the core strength of the material, balancing surface hardness with overall structural stability to prevent breakage under heavy loads.

In terms of precision, the gear set meets DIN3965 class 6 standards, which is widely recognized for gear accuracy in global manufacturing. This level of precision minimizes noise and vibration during operation, reducing energy loss and improving the overall efficiency of the machinery it powers.

Our Manufacturing Capabilities

At New Yinye, we combine advanced equipment with decades of expertise to ensure every bevel gear set meets the highest standards. Our manufacturing facility is equipped with state-of-the-art machinery specifically designed for bevel gear production.

High-Precision Grinding: Utilizing advanced German Höfler grinding machines, including models like the RAPID 2500. This equipment grants us the capability to handle large components, with a maximum external grinding diameter of 2500 mm, a maximum face width of 700 mm, and the ability to achieve very fine tooth surface finishes down to Ra 0.6. Our grinding processes are capable of handling maximum modules up to 45 mm and helix angles up to ±45°, covering a vast range of industrial requirements.

Comprehensive Machining: Supported by large-scale 5-Axis Machining Centers (e.g., HU1300 Vertical type capable of OD 1300mm) and Milling and Turning Centers (e.g., Japan O-M Neoa 28-EX BCD handling diameters up to φ3000mm), ensuring precise pre-grinding machining of blanks and complex geometries.

Strict Quality Assurance: Every gear set undergoes exhaustive inspection. Our Klingelnberg Gear Testing Center P152 and Gleason M&M Gear Testing Center provide definitive verification of tooth geometry, profile, pitch, and runout to DIN 3965 Class 6 standards. We employ Barkhausen noise analysis for critical grinding burn detection and Fraunhofer non-destructive testing for precise case depth and hardness verification. In addition, our advanced ZEISS and Hexagon Coordinate Measuring Machines (CMMs), including large capacity models (e.g., 2000x2400x1500mm), ensure dimensional accuracy of shafts, bores, and key features. Schenck dynamic balancing guarantees smooth, vibration-free operation at operating speeds.

Why Choose New Yinye?

With over 30 years of experience since 1993, New Yinye has established itself as a trusted high-tech enterprise specializing in gear manufacturing. As a national "Little Giant" enterprise (a recognition for specialized and innovative small and medium-sized enterprises in China), we have honed our expertise in cylindrical and bevel gear design and production, supported by a team of 120 professionals with deep industry knowledge.

Our technical capabilities are based on advanced software such as Klingelnberg-Kimos and Gleason-Kisssoft, which allow us to optimize gear designs for specific applications—whether adjusting tooth profiles for higher torque or modifying dimensions for better compatibility. We don’t just manufacture gears to drawings; we collaborate with clients to propose product optimizations, acting as a reliable partner in their production process.

Quality control is embedded in every step of our operations. Our testing laboratory is equipped with a full range of instruments, from Fraunhofer micro-magnetic detectors (for checking carburized layer depth) to Olympus phased array detectors (for non-destructive testing). This comprehensive testing ensures that every gear set leaving our factory is free from material or processing defects. We also maintain strict calibration of all measuring tools. With a total of 811 instruments managed through our calibration system, we ensure real-time accuracy monitoring, with zero expired tools—guaranteeing consistent quality in every measurement and inspection.

Client Feedback

Our commitment to quality translates directly into customers’ satisfaction. Users of our Klingelnberg Cyclo-Palloid gear sets said: “We’ve found a notable reduction in operational noise and vibration after applying gear sets from New Yinye, which has resulted in smoother machine performance. Due to its superior wear resistance and surface durability, our service intervals have been markedly extended, and component longevity has increased significantly. This has directly reduced maintenance costs and minimized downtime.

Choose New Yinye for Reliable Transmission Solutions

For bevel gear sets, precision, durability, and reliability are non-negotiable. Our Klingelnberg Cyclo-Palloid Teeth Bevel Gear Set, built with 18CrNiMo7-6, carburizing quench hardening, and DIN3965 class 6 quality, is designed to power your machinery with efficiency and longevity. Relying on New Yinye’s 30-year experience, advanced manufacturing capabilities, and strict quality control, we don’t just supply gears—we provide transmission solutions that drive your productivity. Whether you need a standard configuration or a customized design, we have the expertise and equipment to deliver.

Trust New Yinye and we’ll start your reliable transmission here. Contact us now to discuss how our bevel gear sets can enhance your machinery performance.